Research & Treatability Study Waste Management Symposium · 1988

Alternative Method of Solidification for Low-Level Class A Radioactive Waste

A Babcock & Wilcox / Fluid Tech paper showing that AQUASET® and PETROSET® media incorporate 41–48 gallons of liquid waste in a 55-gallon drum — roughly half the burial volume of gypsum-cement systems — while producing a free-standing monolith with strong ANSI/ANS 16.1 leach performance.

Authors Mayo & Black (B&W); Rowsell (Fluid Tech) Venue WM Symposium 1988 Pages 307–309

WM Symposia proceedings

Independent conference paper. Presented at the 1988 Waste Management Symposium. The summary below is provided for reference and search; the full proceedings paper (linked) is the authoritative source.

01 Overview

From the abstract: New solidification media exhibit excellent spatial efficiency across virtually all Class A liquid wastes, incorporating 41 to 48 gallons of liquid radioactive waste in a 55-gallon drum. Wastes processed at nuclear power plants and facilities include oils, evaporator bottoms, sludges, and ion-exchange resins. The paper compares AQUASET® and PETROSET® with other available agents and presents advantages in packaging efficiency, leachability, and repeatability. The media produce a final waste form meeting the NRC Branch Technical Position for Class A stable waste.

02 Why this study matters

  • Burial-volume reduction: where a gypsum-cement medium (Envirostone) increased volume by more than 100% — about 25 gallons of waste in a 55-gallon drum — AQUASET®/PETROSET® carried 41–48 gallons, cutting burial volume roughly in half.
  • A stable, free-standing waste form: wastes are fixed in a non-pourable, flexible matrix that will not undergo brittle fragmentation under accidental spill conditions, meeting the NRC Branch Technical Position for Class A stable waste.
  • Accepted at disposal sites: the resulting waste form was acceptable for burial at the Hanford (WA), Richland (WA), and Beatty (NV) sites.

03 Packaging efficiency by waste type

Table I of the paper summarizes typical waste-to-agent combinations and the waste volume carried per 55-gallon drum:

Waste typeWaste volume / 55-gal drumFluid Tech agent
Aqueous, low ionic concentration45–48 galAQUASET®
Aqueous, medium ionic concentration43–47 galPETROSET®
Glycols, ketones, water-miscible organics42–46 galAQUASET II™
Pure oils, solvents, chlorinated hydrocarbons40–47 galPETROSET II™
Acids & bases, neutralized (pH 5–10)42–47 galPETROSET® + AQUASET II™
Waste lubricating oil & water41–48 galPETROSET® + PETROSET II™
Ion-exchange resins41–45 galAQUASET II™ + PETROSET®

Solidified ion-exchange resins carried a minimal volume increase of 15–20%, offering a cost-effective alternative to dewatering and burial in high-integrity containers.

04 Leachability & radiation testing

Leach testing followed ANSI/ANS 16.1 — a 90-day test that standardizes external factors (temperature, pressure) for consistent, repeatable results. Samples of AQUASET®, AQUASET II™, PETROSET® and PETROSET II™ were tested using Cobalt-60, Cesium-137 and Strontium-85 tracers.

IsotopeLeachability Index (LI)*
Cobalt-609.4 (highest — lowest leach rate)
Cesium-1378.8
Strontium-858.3

* A higher Leachability Index reflects a lower leach rate; each whole number is one order of magnitude. PETROSET II™ showed the slowest overall leach rate of the three isotopes.

In radiation testing, samples accumulated a dose in excess of 10 million rads with no breakdown of the waste form.

05 Authoritative source

06 Citation

Mayo, K. S.; Black, W. D. (The Babcock & Wilcox Company); Rowsell, F. D. (Fluid Tech, Inc.). Alternative Method of Solidification for Low-Level Class A Radioactive Waste. Waste Management Symposium 1988, pp. 307–309.

07 Related products